Dynamo Hub Wire Routing

The existing cable of the front light down to the hub dynamo.

Dynamo hub wire routing. The final cable fixation with the tyraps should be the very last assembly step. I have witnessed perfectly good looking alloy racks split and disintegrate under the continued stress of bounding along with. The usb reactor and k lite top cap switch were modified to run internally and thus exit down the steerer. When setting up dynamo lighting on a bicycle with no provisions for it i e.

This is not for use as a taillight wire. For a cleaner look it also features internal brake hose routing in the left leg and internal electric wire routing for optional dynamo hub in the right leg. No internal routing or special braze ons there is always the question of how to route the wiring so that it looks clean after all no one likes to see black wires coiled around a frame s fork and tubes. The following description is made for a shimano hub.

Now i won t be going into the detail about each individual component rather this resource is about understanding the hub dynamo system as a whole. One set is for the taillight and the other is for the dynamo. Dynamo cable routing ratherbeintobago. The most important is strength and the ability to carry heavy loads for months at a time without having stress related failures.

Internal dynamo hub wire routing. 1 2 cable routing the feed wire is threaded from the top through the openings of the star fangled nut. Many initial attempts to install hub dynamo lighting system reflect a natural effort to seek the shortest route between the dynohub and the lamps meaning that many will run the wire from the headlamp to the rear lamp underneath the top tube of the frame. With dynamo hubs lights and chargers becoming better by the day i ve been getting a lot of inquiries about how to wire up the best hub dynamo system.

Anyone any suggestions for routing dynamo wires on a suspension fork that looks neater cable ties. I like using a strong steel rear rack for several reasons. Posted 5 years ago. Look carefully at the bottom of these newer headlights and you ll see two pairs of male 2 8mm connectors.

Since the surly krampus was in no way intended to handle internal cable routing for a dynamo hub i had to get creative. This segmented fork is your fork of choice if you want a stylish and capable rigid mountain bike made entirely of titanium.